The volume of working fluid to fill is equal to approximately 3 litres. Set the multimeter to the ohmmeter position and connect it to the contacts 2. Bottom of bell housing already skimmed to match dry sump. The serial number of the gearbox is always individual. Adjustment multifunction switch gear shift lever in position n. Rebuild instructions transmission repair manuals dp0 al4. Apex is the only manufacturer that produces a cylindrical helical stainless steel gearbox world wide. Provide a varied leverage between the engine and the drive wheels provide means to transfer power in opposite direction. Please start with the tutorial for shaft calculation to see how to introduce geometry and supports for single shafts. Symptoms flashing of the snow or sports light or automatic transmission fault on display. All that is required is an oil level check at 60000 km. In this mode the transmission is locked in third speed to enable to continue the operation of the vehicle. Ive done a few of these with broken f2 band will cause no drive situation.
Please contact the board administrator for more information. Despite that, the automatic gearbox has a system for measuring oil quality. Gearbox reliability collaborative gearbox 1 failure. Findings from phase 1 and phase 2 testing article pdf available january 2011 with 4,297 reads how we measure reads.
Transmission repair manuals dp0 al4, diagrams, guides, tips and free download pdf instructions. Guidelines for gear unit selection 5 guidelines for gear unit selection 5. In our database, you can search for gearbox codes which were specified with past requests. Kumera powerplaza is the online market place for kumera mechanical transmission products and associated spare parts.
Design and optimization of 2stage reduction gearbox 1neeraj patel 2tarun gupta 3aniket wankhede 4vilas warudkar 1 23b. And this requires additional engineering and money to make it so. Includes instructions for assembly and disassembly. Straddle mounted high precision bearings allow for high radial and axial loads. View topic c8 automatic gearbox al4 issues on another forum and his problem sounds very familiar, he sorted his by changing the oil filter so im hoping thats all it is.
Provide means of connection and disconnection of engine with rest of power train without shock and smoothly. Back up any dtc codes you have previously acquired, and explain in detail what work you have already tried. Screw the drain plug on at 3 with new gasket preferably. Installation and maintenance kumera power transmission group helical and bevel helical gearboxes. Pdf gearbox reliability collaborative project report. Al4 dpo transmission rebuild manual free download as pdf file. The gearbox is part of a system to test the idling characteristics of an automotive timing drive system.
It contain epicyclic gear arrangement, fluid coupling and torque converter. Only 306 to get the al4 was the late 2 litres and 306 didnt come in 1. Place the multifunction switch up against the bolt a. The gearbox is being powered by a 5 hp, 60hz ac, electric motor with a speed of 1725 revmin. Al4 type includes following mechanical compo nents. Find model type in index or find gearbox assembly number in list. The al4 automatic gearbox changes gears using the following components. Fuzzy logic autoadaptive ecu which controls the converter, gear. Ensure that they replace your al4 gearbox oil only with the special peugeot al4 transmission fluid, not with dextron type which is to be used in models with the 4hp14 gearboxes only. For many car parts, such as gearboxes and drive shafts, it is important that you specify the correct gearbox code with the request. Lever for automatic or manual selection of gears in gear. This configuration and its design iteration have existed for many years. The gearbox code is usually stamped on the gearbox.
Workshop manual, service and repair of automatic transmission al4 dpo which is mounted on some models of peugeot, citroen al4 and renault dpo. But, when it comes to weight for light utility vehicles aluminium alloy is preferred. The following subjects are dealt with in this document. The type plate contains the most important technical information about the gearbox. Let the good times roll in the one and only gearbox.
If you asked for the correct fluid for a 306 thats what you got so i doubt you can go back to them but it does sound like its stuffed now. Use parts breakdown for gearbox as reference to part assembly order. Reproduction whether partial or in full without written permission from citroen uk ltd is forbidden pdf created with pdffactory trial version. This system is generally also called hydramatic transmission. For a car parts supplier, a gearbox code is important in order to find the right car part for you. Dp0, al4 renault, peugeot, citroen fwd 4 spee d g geartrain h differential i converter housing j rear housing k valvebody. Workshop manual gearbox automatic al4 dpo english download description. High precision, high torque and quiet operation are provided by 100% optimized helical gearing. Contribute to phpgearboxpdf development by creating an account on github. Aline trading pl offer a range of gearboxes suitable for use on agricultural and industrial machinery including. The al4 autoadaptive automatic gearbox ecu has an oil. Gearbox reliability collaborative gearbox 1 failure analysis report december 2010 january 2011. The gearbox should be drained if repairs are carried out.
The bells and whistles our competitors call optional, we call standard. Hope these advice and tips below will help in taking care and extending the life or the al4. In most cases, if you have transmission problems and have not found any fault codes, its best to change the transmission fluid and filter. Dp0, al4 renault, peugeot, citroen fwd 4 spee d g geartrain h differential i converter housing j rear. One little trick is to put the gearbox in neutral and remove the transmission fuse this will put it in hydraulic third and should drive forward and reverse when selected. Whereas intel has a cultural propensity for change, american express financial advisors aefa is in the final stages of a project so sweeping that its goal has been to create a new company that could put the old one out of businessbefore a competitor tries to do just that. Kumera drives oy fi11100 riihimaki, finland gearboxes.
Please start with the tutorial for shaft calculation to see how to introduce geometry. For overdriven units in these sizes it is necessary to derate by 5% for all ratios upto 30. Fluid capacity and type, valve body and solenoids charts. I had been searching all over the internet with no luck, since i do not know the part number. If your gearbox still does not work, you will need to contact some real gearbox repair experts. The gearbox remembers shift commands in the delay queue and executes them in a row. Gearboxes listed in this manual show the steps to assemble the gearbox as. Automatic transmission problems repair mechanic base. The oil volume of dry automatic transmission al4 is equal to 5.
Hi all,just would like to share some important information on the al4 gearbox especially to those who are new to the peugeot al4 gearbox. Jan 14, 2008 page 1 of 34 important peugeot al4 gearbox advice posted in peugeot forum. Old and dirty transmission fluid can cause a lot of problems, and it is worth a try to change it because it is not that expensive to buy. The problem is that the car does not move forward or reverse, but the speedometer shows the road speed relevant to the gear selected. Al4 automatic transmission the aim of this document is to give a brief description of the design and operation of the electronically managed al4 automatic transmission which offers precise, adaptive control as well as excellent gear changing quality. This book is intended to be a quick reference information, see operator manual for model if more information is needed. Introduction gearbox is an important element in many mechanical systems such as automobiles, cranes and machinery. Either find a local expert for transmission problems, or ask us and we will try to help you. Some models feature slideouts, so you have more space to hang with your buddies.
Al4 dpo transmission rebuild manual 6klzgr2omyng idocpub. Calculation of a two stage gearbox this tutorial shows the usage of mesys shaft calculation with systems of parallel shafts. May 29, 2016 hi i have a peugeot 206 with automatic al4 gearbox. In most cases the transmission will go into the downgraded mode, or limp home. Gearbox, design, clamping, oil dispensingextractionfiltration unit, fea 1. There are a few words in the language of auto repair that make car owners want to crawl back into bed, and transmission is at the top of the list.
Al4 transmission automatic transmission transmission. Drainingrefillingcheck of level oil 1 foreword the al4 autoadaptive automatic gearbox is lubricated for life. Page 1 of 34 important peugeot al4 gearbox advice posted in peugeot forum. The oil change is partial, since the converter cannot be totally drained. Enable power transmission at varied angles and varied lengths. Psa increases automatic transmission output automotive. Aeseries high precision planetary gearboxes apex dynamics, usa. Rocktheboxii soundsystem optional includes 11 speakers including a huge. Installation and maintenance helical and bevel helical gearboxes.
The torque converter transmits the movement of the engine to the. Clean and inspect the gearbox opening and the drain plug and washer for damage. Al4 automatic transmission assembly at valenciennes. With its al4 gearbox, peugeot is anticipating the growth in this market. Jun 19, 2018 matthew wright has been a freelance writer and editor for over 10 years and an automotive repair professional for three decades specializing in european vintage vehicles. Gearbox modeling and load simulation of a baseline 750kw. Jan 14, 2008 page 34 of 34 important peugeot al4 gearbox advice posted in peugeot forum. Transmission repair manuals dp0 al4 rebuild instructions. Basic function of gearbox is to increase or decrease the torque effectively as per requirement. If the pressure is ramping up properly it can get up to around 12 bar. Installation and maintenance helical and bevel helical.
Autoadaptive ecu used for managing the converter, gear changes and specific programs. We own al4 gearbox manual djvu, pdf, epub, txt, doc formats. Gearbox is the ultimate toy hauler, loaded with awesome features. The gearbox can be operated at speeds up to 6000 rpm. The reliability of the next generation of wind turbine gearboxes will depend on understanding the gearbox loads and proper design and specification of. Design and optimization of 2stage reduction gearbox. Enable speed reduction between engine and the drive wheels in. Regardless of the maturity of the gearbox design and design process, however, most wind turbine downtime is attributed to gearbox related issues. This is primarily documentation from the drive engineering practical implementation series. Automatic transmission system is the most advanced system in which drives mechanical efforts are reduced very much and different speeds are obtained automatically. Selecting the application factors fs min applica tionspecific service factor the applicationspecific service factor f s considers the typical. All information concerning the gearbox can be found by means of the serial number at our factory. Design and analysis of gear box test bench to test shift. An eddy current dynamometer loads the output shaft.
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